Miscellaneous Product Range

Smart–Shield manufacturers Extremely Flexible Braided Sleeves with silicon coating can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

 

 

Smart–Shield manufacturers Extremely Flexible Insulating Sleeves can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

 

Valve Ring made of expanded yarns with a low chloride content reinforced with Inconel wires and coated with a graphite-based mix. contains a corrosion inhibitor to protect the valve stem and the stuffing box. This special structure withstands high pressures and gives frictionless sealing providing good life to the packing and Sleeve.

Key Features:

• Low emission packing for be used with oxygen.
• Self-lubricating packing with superior gliding properties.
• Resistant to a wide range of chemicals with exception of powerful oxidizers.
• Excellent thermal conductivity and resilience, which is unaffected by changes in temperature and pressure.

Applications:

• High performance pump and valve packing for high temperature and pressure application.
• Suitable for a wide range of applications as petrochemical plants, chemical and process plants, power plants, refineries, boilers, etc

Technical Parameters:

• Pressure : 0 to 400 bar
• Temperature : -200 °C to 600°C
• Speed : < 1 m/s
• pH : 0 - 14

Our capabilities at Smart Shield extend far beyond the standard product offerings. Our team of highly skilled professionals will research, develop, test and manufacture product prototypes in virtually any size, shape or combination of materials to fit your individual project parameters. Regardless of production volumes, we will quickly schedule your project into full scale production upon your approval.

Our Robo Shield allows you to:

• Operate in environments that unprotected robots cannot (heat, cold, humidity, corrosive atmospheres)
• Protect your investment from component failure
• Extend the operational life of your robot
• Reduce maintenance
• Increase automation uptime

We cover the biggest names in the robotics industry such as ABB, Fanuc, Kuka, Motoman, Universal Robots and others. Whether you've been referred to us by an OEM, are a custom integrator, or end-user, you owe it to yourself to experience why Roboworld is the premier manufacturer of robot covers and automation coverings in the market today.

No matter whether you're in search of a full Robo Shield, a sleeve or simple robot cover or jacket--we've got you covered. We go beyond just robot covers too--offering gripper protection, end of arm tooling covers and much more. We tailor our product to meet your requirements, and won't "oversell" you levels of protection that you don't need.

Our Covers are built to last, easily removable, and are offered in coated materials such as Silicone coated Kevlar(TM) & Fiberglass, as well as Teflon(TM).

Our custom fabricated aluminized cable sleeving is designed to protect wires, cable & gas lines from heat sources, molten metal exposure, and other hazards such as steam and chemical attack. Our aluminized cable sleeving is also sold with our without Hook & Loop Closure closure, and customized sizes and diameters and lengths.

Material: Technical Fabrics

Smart–Shield manufacturers Extremely Flexible Pyro Sleeves can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

Graphite Valve Packing made of expanded yarns with a low chloride content reinforced with Inconel wires and coated with a graphite-based mix. contains a corrosion inhibitor to protect the valve stem and the stuffing box. This special structure withstands high pressures and gives frictionless sealing providing good life to the packing and Sleeve.

Key Features:

• Low emission packing for be used with oxygen.
• Self-lubricating packing with superior gliding properties.
• Resistant to a wide range of chemicals with exception of powerful oxidizers.
• Excellent thermal conductivity and resilience, which is unaffected by changes in temperature and pressure.

Applications:

• High performance pump and valve packing for high temperature and pressure application.
• Suitable for a wide range of applications as petrochemical plants, chemical and process plants, power plants, refineries, boilers, etc

Technical Parameters:

• Pressure : 0 to 400 bar
• Temperature : -200 °C to 600°C
• Speed : < 1 m/s
• pH : 0 - 14

Oil Protection Bellow face contaminants ranging, the Smart Shield’s Oil Protection Bellow protects your constantly exposed hydraulic equipment from damage caused from oil, water, fire, dust, abrasive grit to metal chips and weld spatter entering the hydraulic system. This easy to install protective bellow cover opens and closes like an accordion as the cylinders work, keeping the hydraulic system clean from debris and extending the life of your cylinders up to 3 times.The main advantages of our covers in your machinery include their flexibility (they are made to your own individual requirements in order to fit your mechanisms perfectly) and their cost-effectiveness A variety of designs are available in any quantity with little or no tooling charge. This lets you optimize the type of protection for your application, rather than making do with off-the-shelf components. Available in multiple heat and chemical resistant materials, this protective device is being utilized today in many of the toughest industrial and construction environments including, quarries, mining, steel mills, demolition, and ready mix concrete facilities This smart-shield’s Oil Protection Bellow is reducing hydraulics maintenance costs and saving money for companies throughout the world.

 

Advantage:

• Protects Cylinder Chrome from Acid Wash, Road Debris and other elements
• Stop the Ingression of Dirt Into The Hydraulic System
• Extends Cylinder Life Three-Fold
• No Disassembly of Cylinder Required
• Simple Ten Minute Installation
• Resistant to Water, Chemicals, Oil, Heat and Punctures
• Custom Built for any Problem Application
• Prevents Cylinder Rod Scoring
• Reduce Particle Contamination in the Hydraulic System
• Life Expectancy - Two To Five Years
• Also Available for Excavators, Loaders, Backhoes

 

Silicone Coated Fiberglass Tape can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). Resistant to hydraulic fluids, lubricating oils and fuels, Pyro-Textiles Tapes insulates against energy loss in piping and hosing, protects employees from burns and allows “bundling” of wires, hoses and cables. These tapes are braided from incombustible E-type Fiber glass yarns and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation.These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

Expanded Graphite Gland Packing Metallic made of expanded yarns with a low chloride content reinforced with Inconel wires and coated with a graphite-based mix. contains a corrosion inhibitor to protect the valve stem and the stuffing box. This special structure withstands high pressures and gives frictionless sealing providing good life to the packing and Sleeve.

Key Features:

• Low emission packing for be used with oxygen.
• Self-lubricating packing with superior gliding properties.
• Resistant to a wide range of chemicals with exception of powerful oxidizers.
• Excellent thermal conductivity and resilience, which is unaffected by changes in temperature and pressure.

Applications:

• High performance pump and valve packing for high temperature and pressure application.
• Suitable for a wide range of applications as petrochemical plants, chemical and process plants, power plants, refineries, boilers, etc

Technical Parameters:

• Pressure : 0 to 400 bar
• Temperature : -200 °C to 600°C
• Speed : < 1 m/s
• pH : 0 - 14

Smart–Shield manufacturers Extremely Flexible Cable Sleeve can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

 

Smart- Shield’s Non Asbestos Packing Rope are non-combustible when tested in accordance with BS 476, Part 4 are made from alumina-silica ceramic fiber, free of asbestos. These fiber materials can be used in different industrial applications under temperatures up to 1300°C and have excellent chemical stability and strong resistance to thermal shock and corrosion attack. Inconel wire / SS wire and fiberglass filament are incorporated into the yarn to increase tensile strength of the fabrics both before and after exposure to heat. Typical applications for tapes include gaskets, seals, furnace and welding curtains or pipe wrapping.

Specifications:

 

Smart – Shield is a premier manufacturer of custom spiral wound gaskets. Ours precision engineered spiral wound gaskets
are ideal for flanged joints, heat exchangers, boiler handholes, manholes, and other high-temperature, high-pressure applications—providing resistance to virtually every known corrosive and toxic element applications that demand a gasket with the highest-quality flexibility and recovery to maintain a seal even in conditions characterized by fluctuating temperature and pressure.

Spiral wound gaskets have the ability to recover under the action of fluctuating loads caused by process fluid pressure and temperature changes, flange face temperature variations, flange rotation, bolt stress relaxation and creep.

The gasket-sealing element consists of a pre-formed metallic winding strip with layers of a softer, more compressible sealing material which, during compression, is densified and flows to fill imperfections in the flange surfaces when the gasket is seated. The metal strip holds the filler giving the gasket mechanical resistance and resilience. Depending on the chemical compatibility requirements, the filler and winding material can be changed.

We also design Spiral Wound Gaskets for highly aggressive chemical applications.

Spiral Wound Gaskets' Materials :- 

• Metal Winding Strip
• Stainless Steel 316L
• Stainless Steel 304
• Stainless Steel 310
• Stainless Steel 316Ti
• Stainless Steel 347
• Mondel 400
• Nickel 200
• Inconel 600
• Inconel 625
• Inconel X750
• Incoloy 800
• Incoloy 825
• Hastalloy B2
• Hastalloy C276

Filler Materials

• Non-Asbestos Fiber
• PTFE
• Graphite
• Ceramic
• Aluminum

Guide Ring Materials

• Carbon Steel
• Stainless Steel 304
• Stainless Steel 316L
• Stainless Steel 321
• Stainless Steel 347
• Stainless Steel 410