Miscellaneous Product Range

Removable / Reusable Insulation is a modular solution, built with convenient size pieces that can be easily installed, removed, or replaced. These blankets are ideal for areas that require frequent access for maintenance or inspection, such as engine manifolds, turbochargers, flexes, expansion joints, and various valves, flanges, and sight glasses.

Considering the relative ease of installation, this type of insulation is also recommended for equipment that has to be serviced in remote areas where professional insulation service is not readily available.

Smart Shield  is your source for custom cut and fabricated removable and reusable marine insulation

Smart–Shield manufacturers Extremely Flexible Insulating Sleeves can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

Smart–Shield manufacturers Extremely Flexible Protective Sleeves can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

Smart–Shield manufacturers Extremely Flexible Fire Sleeve Hose can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

Insulation blankets are essential for effective performance and safety for piping, exhaust systems and personnel due to the limited space afforded in engine rooms, galleys and gangways. Insulation blankets reduce ambient heat load, protect heat sensitive sensors and equipment, assist in fire prevention, maximize effectiveness of exhaust catalytic purifiers and filters and reduce risk of injury due to contact with heated surfaces.

Removable insulation blankets are designed in conveniently sized panels or sections that can be easily installed or removed by shore technicians or the ship’s crew if necessary. When maintenance or inspections are required, the crew need only remove the necessary blankets.

Valve Ring made of expanded yarns with a low chloride content reinforced with Inconel wires and coated with a graphite-based mix. contains a corrosion inhibitor to protect the valve stem and the stuffing box. This special structure withstands high pressures and gives frictionless sealing providing good life to the packing and Sleeve.

Key Features:

• Low emission packing for be used with oxygen.
• Self-lubricating packing with superior gliding properties.
• Resistant to a wide range of chemicals with exception of powerful oxidizers.
• Excellent thermal conductivity and resilience, which is unaffected by changes in temperature and pressure.

Applications:

• High performance pump and valve packing for high temperature and pressure application.
• Suitable for a wide range of applications as petrochemical plants, chemical and process plants, power plants, refineries, boilers, etc

Technical Parameters:

• Pressure : 0 to 400 bar
• Temperature : -200 °C to 600°C
• Speed : < 1 m/s
• pH : 0 - 14

Smart- Shield’s Non Asbestos Packing Rope are non-combustible when tested in accordance with BS 476, Part 4 are made from alumina-silica ceramic fiber, free of asbestos. These fiber materials can be used in different industrial applications under temperatures up to 1300°C and have excellent chemical stability and strong resistance to thermal shock and corrosion attack. Inconel wire / SS wire and fiberglass filament are incorporated into the yarn to increase tensile strength of the fabrics both before and after exposure to heat. Typical applications for tapes include gaskets, seals, furnace and welding curtains or pipe wrapping.

Specifications:

Expanded Graphite Gland Packing Metallic made of expanded yarns with a low chloride content reinforced with Inconel wires and coated with a graphite-based mix. contains a corrosion inhibitor to protect the valve stem and the stuffing box. This special structure withstands high pressures and gives frictionless sealing providing good life to the packing and Sleeve.

Key Features:

• Low emission packing for be used with oxygen.
• Self-lubricating packing with superior gliding properties.
• Resistant to a wide range of chemicals with exception of powerful oxidizers.
• Excellent thermal conductivity and resilience, which is unaffected by changes in temperature and pressure.

Applications:

• High performance pump and valve packing for high temperature and pressure application.
• Suitable for a wide range of applications as petrochemical plants, chemical and process plants, power plants, refineries, boilers, etc

Technical Parameters:

• Pressure : 0 to 400 bar
• Temperature : -200 °C to 600°C
• Speed : < 1 m/s
• pH : 0 - 14

PTFE Seals is made from 100% virgin PTFE yarns with self- lubricating content for superior heat dissipation. This packing offers low coefficient of friction which ensures easy operation and actuation of any valve. The Packing needs no external Lubricant, no Oil, and has no chance of burning. 

Ideal for Oxygen services and resistant to corrosive acids. This packing is designed to withstand all types of Chemicals under Severe conditions.

Components are FDA compliant.

Key Features:

• No contaminating packing.
• Resistant to all media (pH 0 - 14), except for molten or dissolved alkali metals, elemental fluorine, hydrogen fluoride or materials that can generate these.
• The application of the lubricant improves thermal expansion, where acts as a heat sink.
• High thermal conductivity = 1,0 W/mK

Applications:

• An exceptional packing for dynamic applications requiring a pure, no contaminating product with a high degree of resistance to chemical attack.
• Suitable for a wide range of applications such as pharmaceutical, paper & pulp industry, waste water treatment plant and gas installations.

Technical Parameters:

• Pressure : 0 to 300 bar
• Temperature : -200 °C to 300°C
• Speed : < 5 m/s
• pH : 0 - 14