Miscellaneous Product - 1

Smart–Shield manufacturers Extremely Flexible Pyro Jacket can withstand repeated exposures to molten steel, molten aluminum and molten glass up to 3000°F (1650°C). These specially designed compound sheds molten metal splash immediately, so very little heat transfer occurs.These Sleeves are roughly textured and are made from Sleeves Woven from incombustible Knitted E-type Fiber glass yarns with diagonally chequered air gaps of 5 mm at distance every 3mm providing self-cooling in a flexible substrate and are covered in a thick layer of red silicone rubber which provides a high level of heat and fire insulation. When exposed to flame, the silicone rubber transforms into a crust, creating a protective SiO2 refractory layer thus providing effective protection against burns from hot hoses and flexible steamlines, while reducing heat energy losses

Specifications:

 

 

Smart shield Thermal Insulation Fabric for gas/steam turbines and conveyors. This thermal insulation fabric suitably modelled for optimal coverage; smart shield provides a turnkey product for direct use on-site, with clear assembly instructions. The company's textile department is capable of creating complex forms for the most diverse surfaces. The use of specific technical materials combined in multi-layers allows for reducing heat by up to 1200°C, for maintaining the process temperature and/or for personal protection.

 

SMART SHIELD Insulation Tape are non-combustible when tested in accordance with BS 476, Part 4 are made from alumina-silica fiber, free of asbestos. These Fabric insulation tape can be used in different industrial applications under temperatures up to 1300°C and have excellent chemical stability and strong resistance to thermal shock and corrosion attack. Inconel wire / SS wire and fiberglass filament are incorporated into the yarn to increase tensile strength of the fabric insulation tape both before and after exposure to heat. Typical applications for fabric insulation tape include gaskets, seals, furnace and welding curtains or pipe wrapping

Specifications:

 

Valve Covers are integral parts of many material transport systems in plants all over the world. Valve, or internal or external lips and rims, are used to mount or strengthen connections between pipes. The term can be something of a catch-all in day-to-day usage, but in industrial terms valve are fairly straightforward, serving as connection points between material transport pipes. valve also serve as connection points, except they are designed to be easily disconnected for maintenance or replacement.

Insulating valve
Because connection points in steam, gas, and water systems undergo disproportionate stress, and because of their unusual shapes, plant owners have a tricky situation when creating their insulation plan for a system with valve. The unique shapes these components can take on as well as the need to access them for repairs means that any inflexible insulation plan is out of the question. This can further complicate things, since a plant owner might decide to insulate other system components and ignore the valve in their system. This approach can put even further stress on those components, however, and can lead to a system failure. Therefore, removable valve insulation is recommended.

SMART SHIELD valve Insulation Jackets

SMART SHIELD Jackets has created a versatile removable insulation jacket solution for valve in plant systems. This means a more stable system for the plant operator and less stress on critical components like valve.

• The Right Fit:Good insulation practices have insulators insulating 3 inches back from all valve. A standard removable jacket for valve is usually 8-10 inches long. This will allow maintenance to remove the jackets and access the valve without damaging the adjacent hard insulation.
• Convenient: Because of SMART SHIELD Jackets’ flexible design, access to remove, maintain and adjust these components does not have to be sacrificed. Most of our jackets can be removed and replaced in mere minutes.

Smart Shield's Cable Covers are available to protect the heating cable from slag and molten metal created during welding.

Specifications :-

• The preheat covers are easy to install and can withstand temperatures up 1650°C.

SMART SHIELD Ceramic Fiber Insulation are non-combustible when tested in accordance with BS 476, Part 4 are made from alumina-silica ceramic fiber, free of asbestos. These fiber insulation can be used in different industrial applications under temperatures up to 1300°C and have excellent chemical stability and strong resistance to thermal shock and corrosion attack. Inconel wire / SS wire and fiberglass filament are incorporated into the yarn to increase tensile strength of the ceramic fiber insulation both before and after exposure to heat. Typical applications for ceramic fiber insulation include gaskets, seals, furnace and welding curtains or pipe wrapping

Specifications:

 

SMART SHIELD Fabric Insulation Tape are non-combustible when tested in accordance with BS 476, Part 4 are made from alumina-silica fiber, free of asbestos. These Fabric insulation tape can be used in different industrial applications under temperatures up to 1300°C and have excellent chemical stability and strong resistance to thermal shock and corrosion attack. Inconel wire / SS wire and fiberglass filament are incorporated into the yarn to increase tensile strength of the fabric insulation tape both before and after exposure to heat. Typical applications for fabric insulation tape include gaskets, seals, furnace and welding curtains or pipe wrapping

Specifications:

 

PTFE Oil Seals is made from 100% virgin PTFE yarns with self- lubricating content for superior heat dissipation. This packing offers low coefficient of friction which ensures easy operation and actuation of any valve. The Packing needs no external Lubricant, no Oil, and has no chance of burning. 

Ideal for Oxygen services and resistant to corrosive acids. This packing is designed to withstand all types of Chemicals under Severe conditions.

Components are FDA compliant.

Key Features:

• No contaminating packing.
• Resistant to all media (pH 0 - 14), except for molten or dissolved alkali metals, elemental fluorine, hydrogen fluoride or materials that can generate these.
• The application of the lubricant improves thermal expansion, where acts as a heat sink.
• High thermal conductivity = 1,0 W/mK

Applications:

• An exceptional packing for dynamic applications requiring a pure, no contaminating product with a high degree of resistance to chemical attack.
• Suitable for a wide range of applications such as pharmaceutical, paper & pulp industry, waste water treatment plant and gas installations.

 

Technical Parameters:

• Pressure : 0 to 300 bar
• Temperature : -200 °C to 300°C
• Speed : < 5 m/s
• pH : 0 - 14

 

Flange Covers are integral parts of many material transport systems in plants all over the world. Flanges, or internal or external lips and rims, are used to mount or strengthen connections between pipes. The term can be something of a catch-all in day-to-day usage, but in industrial terms flanges are fairly straightforward, serving as connection points between material transport pipes. Unions also serve as connection points, except they are designed to be easily disconnected for maintenance or replacement.

Because connection points in steam, gas, and water systems undergo disproportionate stress, and because of their unusual shapes, plant owners have a tricky situation when creating their insulation plan for a system with flanges and unions. The unique shapes these components can take on as well as the need to access them for repairs means that any inflexible insulation plan is out of the question. This can further complicate things, since a plant owner might decide to insulate other system components and ignore the flanges and unions in their system. This approach can put even further stress on those components, however, and can lead to a system failure. Therefore, removable flange insulation is recommended.

SMART SHIELD Jackets has created a versatile removable insulation jacket solution for flanges and unions in plant systems. This means a more stable system for the plant operator and less stress on critical components like unions and flanges.

• The Right Fit:Good insulation practices have insulators insulating 3 inches back from all unions and flanges. A standard removable jacket for flanges is usually 8-10 inches long. This will allow maintenance to remove the jackets and access the flange bolts without damaging the adjacent hard insulation.
• Convenient: Because of SMART SHIELD Jackets’ flexible design, access to remove, maintain and adjust these components does not have to be sacrificed. Most of our jackets can be removed and replaced in mere minutes.
• Cost effective: A fully insulated system provides a measurable return on investment for operators – meaning they pay for themselves over time. SMART SHIELD provides the exact product you need, so you do not pay for unnecessary components.

Specifications :-

• Asbestos Free Material
• Applications to 1200ºC
• Form Fitting Can Be Installed and Removed In Minutes 

GRAPHITE PUMP PACKING made of expanded yarns with a low chloride content reinforced with Inconel wires and coated with a graphite-based mix. contains a corrosion inhibitor to protect the valve stem and the stuffing box. This special structure withstands high pressures and gives frictionless sealing providing good life to the packing and Sleeve.

Key Features:

• Low emission packing for be used with oxygen.
• Self-lubricating packing with superior gliding properties.
• Resistant to a wide range of chemicals with exception of powerful oxidizers.
• Excellent thermal conductivity and resilience, which is unaffected by changes in temperature and pressure.

Applications:

• High performance pump and valve packing for high temperature and pressure application.
• Suitable for a wide range of applications as petrochemical plants, chemical and process plants, power plants, refineries, boilers, etc

Technical Parameters:

• Pressure : 0 to 400 bar
• Temperature : -200 °C to 600°C
• Speed : < 1 m/s
• pH : 0 - 14

PTFE Pump Packing is made from 100% virgin PTFE yarns with self- lubricating content for superior heat dissipation. This packing offers low coefficient of friction which ensures easy operation and actuation of any valve. The Packing needs no external Lubricant, no Oil, and has no chance of burning.

Ideal for Oxygen services and resistant to corrosive acids. This packing is designed to withstand all types of Chemicals under Severe conditions.

Components are FDA compliant.

Key Features:

• No contaminating packing.
• Resistant to all media (pH 0 - 14), except for molten or dissolved alkali metals, elemental fluorine, hydrogen fluoride or materials that can generate these.
• The application of the lubricant improves thermal expansion, where acts as a heat sink.
• High thermal conductivity = 1,0 W/mK

Applications:

• An exceptional packing for dynamic applications requiring a pure, no contaminating product with a high degree of resistance to chemical attack.
• Suitable for a wide range of applications such as pharmaceutical, paper & pulp industry, waste water treatment plant and gas installations.

 

Technical Parameters:

• Pressure : 0 to 300 bar
• Temperature : -200 °C to 300°C
• Speed : < 5 m/s
• pH : 0 - 14

 

PTFE Gasket is made from 100% virgin PTFE yarns with self- lubricating content for superior heat dissipation. This packing offers low coefficient of friction which ensures easy operation and actuation of any valve. The Packing needs no external Lubricant, no Oil, and has no chance of burning.

Ideal for Oxygen services and resistant to corrosive acids. This packing is designed to withstand all types of Chemicals under Severe conditions.

Components are FDA compliant.

Key Features:

• No contaminating packing.
• Resistant to all media (pH 0 - 14), except for molten or dissolved alkali metals, elemental fluorine, hydrogen fluoride or materials that can generate these.
• The application of the lubricant improves thermal expansion, where acts as a heat sink.
• High thermal conductivity = 1,0 W/mK

Applications:

• An exceptional packing for dynamic applications requiring a pure, no contaminating product with a high degree of resistance to chemical attack.
• Suitable for a wide range of applications such as pharmaceutical, paper & pulp industry, waste water treatment plant and gas installations.

 

Technical Parameters:

• Pressure : 0 to 300 bar
• Temperature : -200 °C to 300°C
• Speed : < 5 m/s
• pH : 0 - 14

 

Smart-Shield Isolating gasket system is designed for general applications where electrical flange isolation and corrosion control are required on pipes containing gas, natural gas, oil, water/wastewater, and other hydrocarbon based medias to increase the effectiveness of cathodic protection systems. Available for flat face, raised face and ring type joint flanges.

For complete isolation, sleeves and washers are needed with an isolation gasket. To isolate connecting flanges and protect the gasket and flange from corrosion, Smart-Shield provides sleeve and washer sets to complete the isolation system. The sleeves and washers prevent current from reaching the bolts/studs and nuts.

Application of Flange Insulation Gasket kits.

• To limit the extent and cost of cathodic protection current to only those pipes that need to be protected from the main cathodic protection system.
• To electrically "split up" long pipelines into distinctive cathodic protection systems.
• To isolate a pipeline to ensure that cathodic protection or stray electricity currents do not cause increased corrosion, or cause a hazard.
• To isolate piping systems where dissimilar metals are present.
• To eliminate static loading charge transfer in discharge or loading operations at oil storage terminals